What is ATEX certification?

ATEX Certification is a explosion safety certification for the European Union given to equipment tested and approved to be intrinsically-safe.

There are two European Directives in place for the control of explosive atmospheres  :
ATEX stands for atmosphères explosibles. It’s a European Union directive from the European Committee for Standardization that covers “equipment and protective systems intended for use in potentially explosive atmospheres.” An atmosphere can be explosive for several reasons, including flammable gases, mists or vapors, or combustible dust.

All equipment and protective systems intended for this type of use in the EU must meet ATEX health and safety requirements.
Directive 1999/92/EC (also known as ‘ATEX 153’ or the ‘ATEX Workplace Directive’)
Directive 2014/34/EU (also known as ‘ATEX 114’ or ‘the ATEX Equipment Directive’)

ATEX Cerification from Notifiied Body

Example of a ATEX marking

II 2G  d IIB T4

The above marking means the following

Equipment group: II
Equipment Category is 2 ( suitable for use in Zone 1)
G is for Gas
d  if for Flameproof enclosure
IIB is for Gas Grouping B like Ethylene
T4 is Temperature class 4  which is a maximum surface temperature of 135 deg C

Common products  for ATEX Certification

Common products  FOR WHICH ATEX Certificate is possible
Automatic lubrication systems- Atex certified
Atex certification for – Computers used  in Explosive  Atmosphere  is possible
Atex certification for  -Complex earthing clamps with and without cord
Atex certificate for Electrical motors
Atex certificate for  Electrical pump with integrated electrical motor
Atex certificate for Electrical fan with integrated electrical motor
Atex certification for Heating cables
Atex certified for  Mechanical brakes
Atex certification for Mechanical gears
Atex certification for  Phones and similar equipment e.g. walkie-talkies, head phones etc.
Atex certificate for Plugs and socket outlets
Atex certificate for  Rotary valve
Atex certificate for Switches for fixed electrical installations
Atex certificate for Torch
Atex certificate for Extension cord with plug
Atex certificate for Cable reel
Atex certification for Flame arresters
Atex certificate for Vent panels (for explosion pressure relief)
Atex certification for Cable Glands
Ex components
Atex certification for Empty enclosures
Atex Certification for Spark arrester

ATEX CERTIFICATION PROCEDURE MAP 

ATEX certication procedure Map

Understanding ATEX markings

The Simple map below will help you in understanding various aspects of ATEX marking and also differentiate betwwen ATEX and IEC Ex markings

Understandng ATEX marking - IEC EX markings

Eurocert – A Approved Notified body for ATEX

What are ATEX Zones?

ATEX Zones Explained for ATEX Certification
ATEX Zones Explained for ATEX Certification
ATEX ZONES EXPLAINED

How to decide Which ATEX Certification  marking you require?

This can be quite challenging if you are new to ATEX certification. Below is a guide for selection of Protection marking for various zone

SELECTION GUIDE  FOR  ATEX APPARATUS
ZONE Marking Meaning
0 (Category1 equipment Requires a EPL of a) ia Intrinsic safety
0(Category1 equipment Requires a EPL of a) s Special protection
1(Category2 equipment Requires a EPL of b) d Flame proof
1(Category2 equipment Requires a EPL of b) ib Intrinsic safety
1(Category2 equipment Requires a EPL of b) p/p1 Pressurization /Purging for zone 1
1(Category2 equipment Requires a EPL of b) m Encapsulation
1(Category2 equipment Requires a EPL of b) e Increased safety
1(Category2 equipment Requires a EPL of b) v Ventilation for Zone 1
1(Category2 equipment Requires a EPL of b) s Special protection for Zone 1
2(Category3 equipment Requires a EPL of b) n
2(Category3 equipment Requires a EPL of b) p Pressurization for Zone 2
2(Category3 equipment Requires a EPL of b) p1 Purging for Zone 2
2(Category3 equipment Requires a EPL of b) v Ventilation for Zone 2
2(Category3 equipment Requires a EPL of b) s Special protection for Zone 2
It essentially means that If you are looking to get ATEX certification which is going to be used in Zone 1 then Your Equipment will fall under Category 2 and will require a Explosion protection Level of “b” which can be achieved by many ways as outlined in the middle column above.

What are the Various Gas Groups?

Three Gas Groups are defined

IIA- For Propane
IIB- For Ethylene
IIC- For Hydrogen /Acetylene

Lower Explosive Limit (LEL)

It is  the minimum concentration of  vapor or flammable gas  in the atmosphere below which the gas atmosphere is not explosive.

Upper Explosive Limit (UEL)

It  is the maximum concentration of vapor or  flammable gas  in the atmosphere above which the gas atmosphere is not explosive.

Examples of Explosive Limits

Substnace LEL (%) EUL (%)
Methane (CH4) 5 15
Propane (C3H8) 2 9.5
Ethylene (C2H4) 2.7 34
Acetylene (C2H2) 3 100
Hydrogen (H2) 4 75.6

So the above defines the atmosphere ranges which could be explosive and require protection strategies .

MIEC / MIE
Another important concept is MIEC-most easily ignited concentration (MEIC), the amount of energy required to cause ignition is minimal.
The critical energy at the MEIC is called minimum ignition energy (MIE).

What are the Various Temperature Classes? and What is the effect of Temperature in ATEX classification / Certification

All materials have a spontaneous ignition temperature (SIT), also know as  auto ignition temperature (AIT). This is the temperature  at which the material will ignite on its own.

If the temperature of a Gaseous and vapor mixture is raised, the amount of electrical energy required for ignition will reduce, and will be  “zero”  at the AIT.

Temperature Classification

– Equipment is identified with a temperature class
•  Either identified by a ‘T’ rating or by a temperature in degrees C.
-The temperature class identifies the hottest temperature that the equipment can obtain.

 T CLASS Maximum Surface Temperature
T1 450 deg C
T2 300 deg C
T3 200 deg C
T4 135 deg C
T5 100 deg C
T6 85 deg C

What is principle of Intrinsic Safety in ATEX?

This Safety principle is different light from other protection methods. It differs from the various “enclosure” methods where the intent is  to minimize the chances of electrical ignition or minimize its effects. 

Intrinsically Safe’  equipment  means that the equipment is designed for use in hazardous environments / explosive atmospheres. Due to the high levels of combustible substances in these areas, it is essential that such a device guarantees that  no spark is cause  or reaches a high temperature

any equipment which is not marked intrinsically safe may cause a spark and must not be brought onto Zone 0 or 1

A example of this is use of  Zenner Diode Barrier which is an ultra high speed switch and monitoring device. This barrier checks the current drawn by the device in the hazardous area, if the current exceeds a limit defined by the manufacturer – even about40-50 mA – the circuit is “cut” and the  outgoing cables are switched to earth. All this happens within micro-seconds  

Ex-ia
This means that the barrier monitors and switches both outgoing circuits and is the preferred methodology.  
Ex-ib
This means  that the barrier monitors and switches only the positive outgoing circuit  
For a GAS based ATEX protection marking. A manufacturer must apply IEC 60079-11 standard and get his product tested to achieve the intrinsic safety.

What if my product is a machinery or has internal pressure and I need ATEX certification?

If your product is a machinery then you require Ce Certificate for machinery
prior to starting of the ATEX project. Similarly if it has a internal pressure of more than 0.5 bar it may require a PED certification 

 Eurocert is a respected Notified Body for ATEX approved by the EU competent authority Click Here to See Eurocert ATEX Approval Scope